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Compare Container Pallet Kilns

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Compare Container Pallet Kilns

Container Pallet Kiln design using Heat Cannon System.

First we need to say that the most common container- based pallet kiln design is what we call the Heat Cannon design, which basically consists of one or more heat cannons that force air into the chamber, maybe with a few blowers or fans to provide internal air circulation. These heat cannon systems use all outside air for the heat system instead of recirculating air from the chamber.


Heat Cannon Pallet Kiln Design.
Notice this design uses only cold outside air for the heating system and then exhausts hot air outside again. This means much more gas consumption and higher operating costs. On several kilns we inspected the customer doesn't even stack the pallet at full height because it restricts air flow. This increases the temperature variation inside the chamber, extends treatment time, and further increase gas consumption/costs.



Commonly seen version of the Heat cannon design.
This kiln has the circulating fans over
the top back. (plywood duct seen on left of picture).



Piggy-Back Pallet Kiln Design.
Notice this design recirculates the warm air back into the burner system before shooting it down the length of the kiln using a 3HP motor, where two 2HP motors are carrying it forward to the very front. This means far lower energy consumption, more even heating, shorter treatment times, and much lower operating costs.


 
Piggy-back unit and fan header inside.


We hope the above information has helped clarify the difference between our Piggy-Back design and the most common conversion design for changing a container or van-body into a pallet kiln. We have designed the Piggy-Back design to achieve the same efficiency experience on our large pallet kilns in heat treatment time, energy efficiency, ease of operation, and incorporating a fully automated control system.

When looking at one system that normally consists of two heat cannons, two small blowers, and a recording module (no automated control system) and comparing it with our complete Piggy-back system with a large insulated module containing a fully automated control system, stainless steel duct work, burner with air re-circulation, plus the high volume fan header to be placed inside the kiln; we think the choice is obvious and hope you agree.

If you have any questions or need additional information, please do not hesitate to contact us by
phone: (910) 259-9794.

We are looking forward to the opportunity of working with you and your company.


Best regards,


Niels Jorgensen


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